4-point System Fabric Inspection Pdf

4-Point Inspection Form. Must be completed with full details/descriptions if any of the following are noted on the inspection:. Updates: Identify the types of updates, dates completed and by whom. Any visible hazards or deficiencies. Any system determined not to be in good working order. Note to All Agents. Fabric Inspection Using Four-Point System.

Fabric Quality Inspection:

The quality of a final garment depends on the quality of a

fabric when it is received as a roll. Even the most outstanding

manufacturing methods cannot compensate for defective materials.

Normally, 10% of the rolls that are received are evaluated based on

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a four-point system. This way, fabric related quality

problems can be avoided before it is put into production'

Four- Point System:

Amount to select: Inspect at least 10% of the total rolls of the

shipment.

Selection of rolls: Select at least one roll of each color. If

more than one role must be selected, then choose the additional

roles in proportion to the total number of roles per color

received.

Defect Classification (Four- Point System):

Size Defect Penalty .

-3 inches or less: 1 Point

-Over 3 inches, but less than 6: 2 Points

-Over 6 inches, but less than 9: 3 Points

-Over 9 inches: 4 Points

The length of the defect is used to determine the penalty point.

Only major defects are considered. No penalty points are assigned

to minor defects. (A major defect is any defect that would cause a

final garment to be considered a second.)

Major Defects:

· Major woven fabric defects include but are not limited to

slubs, holes, missing yarns, yarn variation, end out, soiled yarns,

and wrong yarn.

· Major dye or printing defects are out of register, dye spots,

machine stop, color out, color smear, or shading.

Acceptance Criteria and Calculation:

· 40 points per 100 yards is the acceptable defect rate

· # of Points per 100 yds = # of penalty points x 100

Yds inspected

.width tolerance +/-1' acceptable

Inspection Procedure:

· Determine the amount to inspect 10%).

· Select the rolls to inspect.

· Put the rolls on the inspection machine or other viewing

device.

· Cut off a 6 inch piece across the width off the end of the

roll. Mark the right and left side of the strip. Stop the

inspection process every 50 yards and use the strip to check for

any shading problems. Also make sure to check the end of the

role.

· Inspect for visual defects with the light on at a speed slow

enough to find the defects. (The fabric must be checked at a slow

rate in order to effectively find flaws). Sometimes you may have to

turn the light off to see how a flaw will affect the appearance of

a garment.

· Check that the roll contains the correct yardage as stated by

the piece goods source.

· Check for skewed, biased, and bowed fabric.

· Mark any defects to the side with colored tape so that they

can be easily found and noted.

· Record any defects.